Confucius ya ce, "idan kuna son yin aiki mai kyau, dole ne ku fara kaifafa kayan aikinku."
Gabaɗaya, bisa ga nau'in rini na masana'anta da aka rini, an raba shi zuwa nau'ikan injin rini guda biyar, kamar su fiber, sliver, yarn, masana'anta da tufa.
Injin rini na fiber maras kyau
1. Batch sako-sako da fiber rini inji
Ya ƙunshi ganga mai caji, tankin rini madauwari da famfo mai kewayawa (kamar yadda aka nuna a adadi).Ganga tana da bututun tsakiya, kuma bangon ganga da bututun tsakiya cike suke da kananan ramuka.Saka zaren a cikin ganga, sanya shi a cikin tankin rini, saka a cikin maganin rini, fara famfo mai zagawa, kuma ya zafi rini.Maganin rini yana fitowa daga tsakiyar bututun ganga, ya ratsa cikin fiber da bangon ganga daga ciki zuwa waje, sannan ya koma cikin bututu na tsakiya don samar da wurare dabam dabam.Wasu injin rini na fiber mai girma sun haɗa da kwanon rufi, tankin rini da famfo mai kewayawa.Ƙaryar ƙasa da murfi na kwanon rufi yana cike da ramuka.Idan ana yin rini, sai a saka zaren da ba a so a cikin tukunyar, a rufe shi sosai, sannan a saka shi cikin tankin rini.Ruwan rini yana gudana daga murfin tukunya daga ƙasa zuwa sama ta cikin ƙasan ƙarya ta cikin famfo don samar da wurare dabam dabam don rini.
2. Ci gaba sako-sako da fiber rini inji
Ya ƙunshi hopper, bel mai ɗaukar kaya, abin nadi, akwatin tururi, da dai sauransu. Ana aika fiber ɗin zuwa abin nadi na ruwa ta bel ɗin isarwa ta cikin hopper, kuma ana shayar da shi da ruwa mai rini.Bayan an naɗe shi da abin nadi na ruwa, ya shiga cikin tururi.Bayan yin tururi, gudanar da sabulu da wanke ruwa.
Injin rini na Sliver
1. Injin rini na ƙwallon ulu
Nasa ne na kayan rini na batch, kuma babban tsarinsa yayi kama da na'urar rini nau'in drum mai girma.Yayin yin rini, sanya raunin tsiri a cikin ƙwallo mai zurfi a cikin Silinda kuma ƙara murfin Silinda.A ƙarƙashin tuƙin famfo mai kewayawa, ruwan rini yana shiga ƙwallon ulu daga waje na silinda ta ramin bango, sannan ya fito daga ɓangaren sama na bututun tsakiya mai ƙura.Ana maimaita rini har sai an gama rini.
2. Top ci gaba da kushin rini inji
Tsarin yayi kama da na injin rini na fiber mai ci gaba.Akwatin tururi gabaɗaya ana siffata “J” da kayan bushewa.
Injin rini na yarn
1. Hank rini inji
An fi haɗa shi da tankin rini mai murabba'i, tallafi, zaren da ke ɗauke da bututu da famfo mai kewayawa.Nasa ne na kayan rini na tsaka-tsaki.Rataya zaren hank akan bututun mai ɗaukar hoto kuma saka shi cikin tankin rini.Ruwan rini yana gudana ta hank ƙarƙashin tuƙin famfo mai kewayawa.A wasu samfuran, bututu mai ɗaukar yarn na iya juyawa a hankali.Akwai ƙananan ramuka akan bangon bututu, kuma ana fitar da ruwan rini daga ƙananan ramuka kuma yana gudana ta hank.
(Tsarin tsari na injin rini na Hank)
2. Injin rini na mazugi
Ya ƙunshi tankin rini na cylindrical, creel, tankin ajiyar ruwa da famfo mai kewayawa.Nasa ne na kayan aikin rini.An raunata yarn akan bututun siliki ko bututu mai mazugi sannan kuma a sanya shi a kan lallausan hannun riga na bobbin a cikin tankin rini.Ruwan rini yana gudana zuwa cikin ruɗaɗɗen hannun riga na bobbin ta cikin famfo mai kewayawa, sannan kuma yana gudana waje daga ɓangaren ciki na yarn ɗin bobbin.Bayan wani tazara na lokaci, ana iya gudanar da juzu'i.Rabon wankan rini gabaɗaya shine 10:1-5:1.
3. Na'urar rini na warp
Ya ƙunshi tankin rini na cylindrical, shaft warp, tankin ajiyar ruwa da famfo mai kewayawa.Kayan rini ne batch.Asali ana amfani da shi don rini na warp, yanzu ana amfani da shi don yin rini a fili na yadudduka maras kyau, musamman maƙarƙashiyar fiber warp ɗin roba.A lokacin rini, zaren warp ko masana'anta yana rauni akan ramin warp mai cike da ramuka sannan a loda shi cikin tankin rini mai siliki.Ruwan rini yana gudana ta zare ko masana'anta akan ramin warp daga ƙaramin rami na ramin warp ɗin da ke ƙarƙashin aikin famfo mai kewayawa, kuma yana jujjuya kwararar a kai a kai.Hakanan za'a iya amfani da injin rini na warp don rini haske da siririyadudduka.
4. Rini na warp ( rini na ɓangaren litattafan almara)
Ana amfani da rini na warp a cikin samarwa da sarrafa kayan denim tare da warp mai launi da farar fata.Shi ne don gabatar da wani takamaiman adadin sanduna na bakin ciki a cikin kowane tanki mai rini, kuma ku gane rini na indigo (ko sulfide, raguwa, kai tsaye, shafi) rini bayan maimaita yawan dipping, multi rolling, da iskar iska mai yawa.Bayan bushewa da girma da girma, za'a iya samun yarn warp tare da launi iri ɗaya, wanda za'a iya amfani dashi kai tsaye don saƙa.Tankin rini a lokacin rini na warp na iya zama da yawa (na'urar zane) ko ɗaya (na'urar zobe).Wannan kayan aikin da aka yi amfani da su a hade tare da ma'auni ana kiransa rini na takarda da na'ura mai daidaita girman girman.
5. Injin rini na zaren burodi
Mai kama da rini na zare mai laushi da zaren mazugi.
Injin rini
Dangane da siffa da halaye na rini na masana'anta, an raba shi zuwa injin rini na igiya, injin rini na yi, na'urar rini na yi da na'ura mai ci gaba da rini.Na biyun duk kayan rini ne lebur.Yadudduka na ulu, saƙaƙƙen yadudduka da sauran yadudduka masu sauƙi waɗanda galibi ana rina su da injunan rini na igiya, yayin da yadukan auduga galibi ana rina su da injin rini mai faɗi.
1. Injin rini na igiya
Wanda aka fi sani da Silinda ba tare da nozzles ba, galibi ya ƙunshi tankin rini, madauwari ko kwandon kwando, kuma kayan aikin rini ne.A lokacin rini, masana'anta suna nutsewa a cikin wankan rini cikin annashuwa da lankwasa, kwandon abin nadi yana ɗaga shi ta cikin abin nadi mai jagora, sannan ya faɗi cikin wankan rini.An haɗa masana'anta kai zuwa wutsiya kuma yana kewayawa.A lokacin aikin rini, masana'anta suna nutsewa a cikin wanka mai rini a cikin yanayi mai annashuwa don yawancin lokaci, kuma tashin hankali yana da ƙananan.Matsakaicin wanka gabaɗaya 20:1 ~ 40:1.Domin wankan yana da girma sosai, yanzu an cire silinda mai ja.
Tun da 1960s, sabon ɓullo da kayan aiki iri igiya rini inji sun hada da jet rini inji, al'ada zazzabi ambaliya inji, iska kwarara rini inji, da dai sauransu Jet rini inji ne wani tsari rini kayan aiki da high sakamako, da kuma tashin hankali na masana'anta rini ne. kananan, don haka ya dace da rini na Multi iri-iri da kuma kananan tsari roba fiber yadudduka.An yafi hada da tanki rini, ejector, bututu jagorar zane, musayar zafi da famfo mai kewayawa.A lokacin rini, ana haɗa masana'anta kai zuwa wutsiya.Ana ɗaga masana'anta daga wanka mai rini ta abin nadi jagoran zane.Ana fitar da shi a cikin bututun jagora ta hanyar kwararar ruwa da mai fitarwa ya fitar.Sannan ta fada cikin wankan rini sannan a nutsar da ita a cikin wankan rini cikin annashuwa da lankwasa sannan ta matsa gaba a hankali.An sake ɗaga rigar ta hanyar abin nadi mai jagora don kewayawa.Ruwan rini yana motsa shi ta hanyar famfo mai ƙarfi, ya ratsa ta cikin na'urar musayar zafi, kuma mai fitar da wuta yana haɓakawa.Yawan wanka gabaɗaya shine 5:1 ~ 10:1.
Mai zuwa shine zane mai tsauri na nau'in L-type, nau'in O da nau'in U-type jet rini:
(Nau'in O)
(Nau'in L)
(ka rubuta)
(Injin rini na iska)
2. Jigar
Kayan rini ne na lebur na dogon tsaye.Ya ƙunshi tankin rini, nadi da nadi na zane, na kayan aikin rini na tsaka-tsaki.An fara raunata masana'anta akan nadi na farko a cikin lebur mai faɗi, sa'an nan kuma rauni a kan sauran nadi na zane bayan wucewa ta cikin ruwan rini.Lokacin da masana'anta ke shirin yin rauni, za a sake dawo da ita zuwa nadi na asali.Kowace iska ana kiranta wucewa ɗaya, da sauransu har sai an gama rini.Yawan wanka gabaɗaya shine 3:1 ~ 5:1.Wasu na'urorin jigging suna sanye take da kayan sarrafawa ta atomatik kamar tashin hankali na masana'anta, juyawa da saurin gudu, wanda zai iya rage tashin hankali na masana'anta da rage ƙarfin aiki na ma'aikata.Hoto na gaba shine ra'ayi sashe na jigger.
3. Mirgine injin rini
Haɗaɗɗen injin rini ne mai buɗewa da ci gaba.An haɗa shi da injin niƙa da dumama da ɗakin rufewa.Injin nutsewa ya ƙunshi motar birgima da tankin ruwa mai birgima.Motoci masu birgima iri biyu ne: nadi biyu da nadi uku.Ana shirya rolls sama da ƙasa ko hagu da dama.Ana iya daidaita matsa lamba tsakanin rolls.Bayan an nutsar da masana'anta a cikin ruwan rini a cikin tankin mirgina, an danna shi ta abin nadi.Ruwan rini yana shiga cikin masana'anta, kuma ruwan rini da ya wuce gona da iri yana gudana a cikin tanki mai juyi.Yarinyar ta shiga ɗakin rufin kuma an raunata a cikin babban nadi akan nadi.Ana juya shi sannu a hankali kuma a jera shi na wani ɗan lokaci a ƙarƙashin yanayin jika da zafi don rina zaren a hankali.Wannan kayan aikin ya dace da ƙaramin tsari da rini mai faɗi iri-iri iri-iri.Ana amfani da irin wannan injin rini don yin rini na kushin sanyi a masana'antu da yawa, kamar yadda aka nuna a cikin wannan adadi:
4. Na'urar rini na ci gaba
Na'urar rini ne mai ci gaba da lebur tare da ingantaccen samarwa kuma ya dace da kayan rini na manyan nau'ikan iri.An fi haɗa shi da tsoma birgima, bushewa, tururi ko yin burodi, wankin lebur da sauran raka'a.Yanayin haɗuwa na injin ya dogara da yanayin rini da yanayin tsari.Motoci masu birgima yawanci ana yin su ne da nadi biyu ko uku.Ana dumama bushewa ta hasken infrared, iska mai zafi ko busasshiyar Silinda.Zazzabi na infrared ray ya zama iri ɗaya, amma ingancin bushewa yana da ƙasa.Bayan bushewa, tururi ko gasa don cika zaren rini, kuma a ƙarshe gudanar da sabulu da wanke ruwa.Injin rini mai zafi mai ci gaba da narke ya dace da tarwatsa rini.
Mai zuwa shine ginshiƙi mai gudana na injin rini mai ci gaba:
5. Injin rini na tufa
Na'urar rini na tufafi ya dace da ƙananan nau'i da nau'i na musamman na rini na tufafi, tare da halaye na sassauci, dacewa da sauri.Ka'idar ita ce kamar haka:
Lokacin aikawa: Juni-26-2021